Investigation on the Coalescence of Filaments in Fused Filament Fabrication Process for Amorphous Polyether Ketone Ketone for Varying Nozzle Diameters and Chamber Temperatures
Year: 2024
Type: article
Abstract: The use of Fused Filament Fabrication (FFF) of high-performance polymers is becoming increasingly prevalent, leading to the exploration of new applications. The use of such materials in critical cases for aerospace applications necessitates the verification of industry standards, particularly with regard to the requirements for part porosity. The authors investigate the effect of nozzle diameter and cooling temperature printing parameters on the porosity of the part by using existing modelling methods based on the sintering of cylinders and spheres and comparing the results to microscope snapshots of sections of parts. The models are able to be used as limits for predicting the longitudinal neck growth of the part. The authors show through experiments that the value of the cooling temperature of the deposited filament has a minimal effect on the outcome, while nozzle diameter has a strong impact on the resulting porosity. The modelling results show that there is a significant impact of both the nozzle diameter and cooling temperature on the porosity of the part. This implies that further refinement of the models is needed for the resulting parts to be applied in critical structures.
Source: Polymers
Institutions: Arts et Métiers, Innovation Plasturgie Composites
Language: English
Subfield: Automotive Engineering
Field: Engineering
Domain: Physical Sciences
Open Access status: gold
Estimated APC paid: $3,069
Funder: European Commission
OpenAlex ID: W4402925937