Work

Analysis of Energy Flow to the Interface Microstructure and Its Effect on Weld Strength in Ultrasonic Additive Manufacturing

Year: 2024

Type: article

Abstract: Ultrasonic additive manufacturing (UAM) is a process for three-dimensional printing of metal foil stock that can produce near-net shape metallic parts. This work details the development of an energy-based tool to identify relationships between input energy, stored energy in the interface microstructure, and the strength of the weld interface in UAM. The stored energy in the grain boundaries of the crystallized grains in the interface microstructure are estimated using the Read-Shockley relationship. The energy stored in the interface is found to be positively correlated with the resulting weld strength. An energy flow diagram is developed to map the flow of energy from the welder to the workpiece and quantify the key participating energies such as the energy of plastic deformation, energy stored in the interface microstructure, energy required for asperity collapse, and heat generation. A better understanding of the flow of energy in UAM can assist in optimizing the process to maximize the portion of input energy from the welder that is used for bond formation.

Source: Crystals

DOI: 10.3390/cryst14110921

Authors: Gowtham Venkatraman, Leon M Headings, Marcelo Dapino

Institution: The Ohio State University

Language: English

Topic: Additive Manufacturing Materials and Processes

Subfield: Mechanical Engineering

Field: Engineering

Domain: Physical Sciences

SDG: Industry, innovation and infrastructure

Open Access status: gold

Estimated APC paid: $2,955