Work

High-temperature corrosion behaviour of stainless steel welds in molten NaNO3-KNO3-KCl environment for concentrated solar power

Year: 2025

Type: article

Abstract: The use of fossil fuels has caused adverse effects, notably carbon emissions and climatic change. Thermal energy storage (TES) systems can be used to store energy and, when integrated with CSP, can help mitigate the intermittency of renewable sources. Higher TES working temperatures correspond to higher efficiencies which may lower costs. Various substances have been proposed as TES media; molten salts (MS) emerge as one of the most attractive options due to their stability at high temperatures. However, they can accelerate corrosion on materials, and therefore, compatibility between materials and media is crucial. Additionally, the impact of MS on welds (or welded components) has received less attention than for parent material. To address this research gap, this study compares the corrosion behaviour of plain and welded SS316L and SS304L in a mixture of 10NaNO 3 -78KNO 3 -12KCl mol% at 600 °C for up to 500 h. The samples were analysed by dimensional metrology (DM), scanning electron microscopy (SEM), and energy-dispersive X-ray spectroscopy (EDS). Dimensional metrology shows a higher metal loss and sound metal loss for SS304L than SS316L. SEM micrographs showed the formation of non-adherent corrosion products on alloys surfaces. The EDS shows a selective dissolution of Fe and Cr, along with Na, K and Cl penetration into the alloy. Comparing the results, the welded areas experienced higher metal loss as compared to plain alloy samples. Another key observation was that the SS304L samples displayed lower overall corrosion resistance than SS316L. • Corrosion products are predominantly non-protective oxides of Fe and Cr. • Nickel enrichment observed at the alloy-oxide interface • SS316L subject to chlorine penetration for testing times of 500 h • Welded samples suffered around twice the rate of corrosion as compared to plain ones. • SS316l outperformed SS304 in terms of corrosion resistance for given testing inputs.

Source: Journal of Energy Storage

DOI: 10.1016/j.est.2025.115554

Authors: Tony Joy, Stefano Mori, Joy Sumner

Institution: Cranfield University

Language: English

Topic: Molten salt chemistry and electrochemical processes

Subfield: Fluid Flow and Transfer Processes

Field: Chemical Engineering

Domain: Physical Sciences

SDG: Affordable and clean energy

Open Access status: hybrid

Estimated APC paid: $3,560