Work

Metal Surface Treatments for Enhanced Heat Transfer in Metal–Composite Hybrid Structures

Year: 2025

Type: article

Abstract: Recently, there has been an increasing emphasis on improving the performance of metal components across various industries, such as automotive, aerospace, electronics, medical devices, and military applications. However, the challenges related to efficient heat generation and transfer in equipment and devices are becoming increasingly critical. A solution to these issues involves the adoption of a metal-composite hybrid structure, designed to efficiently manage heat, while substituting conventional metal components with polymer-carbon composites. In this study, nanopores were formed on the metal surface using an anodization process, serving as the basis for creating 3D-printed polymer/metal hybrid constructions. Various surface treatments, including plasma treatment, mixed electrolyte anodization, and etching, were applied to the metal surface to enhance the bonding strength between the 3D-printed polymer and the aluminum alloy. These processes were essential for developing lightweight polymer/metal hybrid structures utilizing a range of 3D-printed polymer filaments, such as polylactic acid, thermoplastic polyurethane, acrylonitrile butadiene styrene, polypropylene, thermoplastic polyester elastomer, and composite materials composed of polymer and carbon. In particular, the hybrid structures employing polymer-carbon composite materials demonstrated excellent heat dissipation characteristics, attributed to the remarkable conductive properties of carbon fibers. These technologies have the potential to effectively address the device heat problem by facilitating the development of lightweight hybrid structures applicable across various fields, including automotive, mobile electronics, medical devices, and military applications.

Source: Micromachines

DOI: 10.3390/mi16040399

Authors: Dong Hyun Kim, Wonhwa Lee, Jung Bin Park, Jea Uk Lee

Institution: Kyung Hee University

Language: English

Topic: Cellular and Composite Structures

Subfield: Mechanical Engineering

Field: Engineering

Domain: Physical Sciences

SDG: Industry, innovation and infrastructure

Open Access status: gold

Estimated APC paid: $2,534