Predictive Maintenance of Industrial Equipment
Year: 2025
Type: article
Abstract: Maintenance is essential to maintaining industrial cost-effectiveness, safety, and efficiency. But conventional maintenance methods, such reactive and planned preventive maintenance, frequently lead to excessive resource usage, unplanned equipment breakdowns, and operational inefficiencies. Reduced asset lifespan, higher maintenance expenses, and unscheduled downtime are the results of a lack of real-time monitoring and predictive insights. This study presents PMaintain, a state-of-the-art predictive maintenance system that combines real-time data analytics, machine learning algorithms, and Internet of Things sensors to improve equipment reliability and optimise maintenance schedules. Through the analysis of past performance data and ongoing equipment health monitoring, P-Maintain is able to anticipate possible failures before they happen, allowing for proactive interventions and minimising downtime. An important step towards data-driven and sustainable maintenance management, the P-Maintain initiative gives businesses a practical means of enhancing operational continuity while cutting expenses and waste. By increasing asset lifespan, minimising needless maintenance, and offering actionable information, the system helps improve decision-making. Its predictive diagnostics and automatic alerts also enable maintenance teams to address possible problems early, improving worker productivity and safety. In addition to optimising maintenance techniques, P-Maintain also helps with energy conservation and environmental sustainability by utilising AIdriven predictive modelling, cloud-based data processing, and real-time monitoring. The P-Maintain system's design, implementation, and effects are thoroughly covered in this study, which also emphasises the system's potential as a flexible and scalable prototype for smart and environmentally responsible maintenance techniques in a range of industries
Author: Dr. Shrishti Bhatia
Language: English
Subfield: Safety, Risk, Reliability and Quality
Field: Engineering
Domain: Physical Sciences
Open Access status: diamond
OpenAlex ID: W4409002348