Work

A CNN-Based Method for Quantitative Assessment of Steel Microstructures in Welded Zones

Year: 2025

Type: article

Abstract: The mechanical performance of metallic components is intrinsically linked to their microstructural features. However, the manual quantification of microconstituents in metallographic images remains a time-consuming and subjective task, often requiring over 15 min per image by a trained expert. To address this limitation, this study proposes an automated approach for quantifying the microstructural constituents from low-carbon steel welded zone images using convolutional neural networks (CNNs). A dataset of 210 micrographs was expanded to 720 samples through data augmentation to improve model generalization. Two architectures (AlexNet and VGG16) were trained from scratch, while three pre-trained models (VGG19, InceptionV3, and Xception) were fine-tuned. Among these, VGG19 optimized with stochastic gradient descent (SGD) achieved the best predictive performance, with an R2 of 0.838, MAE of 5.01%, and RMSE of 6.88%. The results confirm the effectiveness of CNNs for reliable and efficient microstructure quantification, offering a significant contribution to computational metallography.

Source: Fibers

DOI: 10.3390/fib13050066