Work

Façade systems for industrialised prefabricated prefinished modular construction

Year: 2025

Type: article

Abstract: Industrialised construction, through the offsite manufacturing of standardised components, is emerging as a response to the growing demand for the mass production of high-performance buildings. A review of existing research and projects reveals a significant gap in the development of façade systems compatible with Prefabricated Prefinished Volumetric Construction (PPVC)—the most advanced form of offsite building manufacturing. This gap has contributed to inefficiencies in construction and, in some cases, irreversible damage. This paper critically reviews current façade systems used in PPVC, analysing opportunities to develop more compatible systems across three key areas: weatherproofing, connections, and installation processes. It also examines challenges such as labour-intensive scaffolding, misalignment and collisions during assembly, and limited flexibility for automated solutions. The waterproofing of horizontal and vertical joints is identified as a critical issue, necessitating innovative approaches. The findings offer insights for industry professionals and policymakers to support the development of efficient modular façade systems.

Source: Automation in Construction

DOI: 10.1016/j.autcon.2025.106269

Authors: Ramtin Hajirezaei, Pejman Sharafi, Ehsan Noroozinejad Farsangi, Payam Rahnamayiezekavat

Institution: Western Sydney University

Language: English

Topic: BIM and Construction Integration

Subfield: Building and Construction

Field: Engineering

Domain: Physical Sciences

SDGs: Industry, innovation and infrastructure, Sustainable cities and communities

Open Access status: hybrid

Estimated APC paid: $5,490