Work

Sustainable Upcycling of Spent Battery Graphite into High-Performance PEG Anodes via Flash Joule Heating

Year: 2025

Type: article

Abstract: The upcycling of spent lithium-ion battery graphite constitutes an essential pathway for mitigating manufacturing expenditures and alleviating ecological burdens. This study proposes an integrated strategy to upcycle spent graphite into high-performance porous expanded graphite (PEG) anodes, leveraging flash Joule heating (FJH) as a core technique for efficient decontamination, interlayer expansion, and active etching. Results show that the binders and impurities are efficiently removed by FJH treatment, and the graphite interlayer spacing is expanded. The iron oxide, which acts as an etching reagent, can then be easily intercalated and laid into the decontaminated graphite for subsequent etching. A subsequent FJH treatment simultaneously releases oxidized intercalants and triggers in-situ metal oxide etching, yielding PEG with a rich porous architecture and enhanced specific surface area. This method successfully prepared high-performance porous expanded graphite anode material with a mesoporous structure. The resulting anode delivers a remarkable capacity retention of 419 mAh·g−1 after 600 cycles at 2C, outperforming the performance of commercial graphite anodes. This innovative approach offers a promising route for sustainable graphite reclamation.

Source: Recycling

DOI: 10.3390/recycling10050171

Authors: Yihan Luo, Jing Sun, Wenxin Chen, Shuo Lu, Ziliang Wang

Institution: Shandong University

Language: English

Topic: Extraction and Separation Processes

Subfield: Mechanical Engineering

Field: Engineering

Domain: Physical Sciences

SDGs: Responsible consumption and production, Affordable and clean energy

Open Access status: gold

Estimated APC paid: $2,172