Work

Goals and Strategies for Open Fan Design

Year: 2025
Type: article
Abstract: This paper highlights recent activities associated with the design of an uninstalled open fan propulsor for next-generation civil aircraft in the high-subsonic flight regime. The concept comprises a transonic propeller–rotor and a subsequent guide vane, which are both subject to pitch-variability in order to account for the strong variations in flight conditions over the entire mission profile. The engine-scale design aimed for high technological maturity and to comply with a high number of industrially relevant requirements to ensure a competitive design, meeting performance requirements in terms of high efficiency levels at cruise and maximum climb conditions, operability in terms of stability margins, good acoustic characteristics, and structural integrity. During the design iterations, rapid 3D-RANS-based optimisations were only used as a conceptual design tool to derive sensitivities, which were used to support and justify major design choices in addition to established relations from propeller theory and common design practice. These design-driven optimisation efforts were complemented with more sophisticated CFD analysis focusing on rotor tip vortex trajectories and resulting in unsteady blade row interaction to optimise the guide vane clipping, as well as investigations of the entire propulsor under angle-of-attack conditions. The resulting open fan design will be the very basis for wind tunnel experiments of a downscaled version at low and high speed.
Authors: Carola Rovira Sala, Thomas Dygutsch, Christian Frey, Rainer Schnell, Raul Martinez Luque
Language: English
Open Access status: gold
Estimated APC paid: $1,207
OpenAlex ID: W4414005245
FWCI: 1.963
Cites: 20
Cited by: 5
Related to: 10