Work

Digital Twin-Driven Sorting System for 3D Printing Farm

Year: 2025

Type: article

Abstract: Modern agricultural intelligent manufacturing faces critical challenges including low automation levels, safety hazards in high-temperature processing, and insufficient production data integration. Digital twin technology and 3D printing offer promising solutions through real-time virtual–physical synchronization and customized equipment manufacturing, respectively. However, existing research exhibits significant limitations: inadequate real-time synchronization mechanisms causing delayed response, poor environmental adaptability in unstructured agricultural settings, and limited human–machine collaboration capabilities. To address these deficiencies, this study develops a digital twin-driven intelligent sorting system for 3D-printed agricultural tools, integrating an Articulated Robot Arm, 16 industrial-grade 3D printers, and the Unity3D 2024.x platform to establish a complete “printing–sorting–warehousing” digitalized production loop. Unlike existing approaches, our system achieves millisecond-level bidirectional physical–virtual synchronization, implements an adaptive grasping algorithm combining force control and thermal sensing for safe high-temperature handling, employs improved RRT-Connect path planning with ellipsoidal constraint sampling, and features AR/VR/MR-based multimodal interaction. Validation testing in real agricultural production environments demonstrates a 98.7% grasping success rate, a 99% reduction in burn accidents, and a 191% sorting efficiency improvement compared to traditional methods, providing breakthrough solutions for sustainable agricultural development and smart farming ecosystem construction.

Source: Applied Sciences

DOI: 10.3390/app151810222