Work

Optimization of Inlet Flow Pattern and Performance Enhancement in Oil-Gas Multiphase Pumps Using Helical Static Mixer

Year: 2025

Type: article

Abstract: With increasing global energy demand and depletion of onshore oil–gas resources, deep-sea hydrocarbon exploration and development have become strategically vital. As core subsea transportation equipment, the performance of helico-axial multiphase pumps directly determines the efficiency and economic feasibility of deep-sea extraction. However, non-uniform inflow patterns caused by uneven gas–liquid distribution in pipelines degrade pressure-boosting capability and reduce pump efficiency under actual operating conditions. To address this, an optimization method employing helical static mixers was developed. A mixer with a 180° helical angle was designed and installed upstream of the pump inlet. Numerical simulations demonstrate that the mixer enhances gas-phase distribution uniformity in stratified flow, improving efficiency and head across varying gas void fractions (GVFs). At a stratification height ratio (Ψ) of 0.32, efficiency increased by 15.41% and head rose by 15.64 m, while turbulent kinetic energy (TKE) at the impeller outlet decreased by up to 50%. For slug flow conditions, the mixer effectively suppressed gas volume fraction fluctuations, consistently improving efficiency under different slug flow coefficients (φ) with a maximum head increase of 9.82%. The optimized flow field exhibits uniform gas–liquid velocity distribution, stable pressure boosting, and significantly reduced TKE intensity within impeller passages.

Source: Actuators

DOI: 10.3390/act14100469