Work

Design and Optimization of a Solar Parabolic Dish for Steam Generation in a Blue Hydrogen Production Plant

Year: 2025

Type: article

Abstract: The integration of renewable energy into industrial processes is crucial for reducing the carbon footprint of conventional hydrogen production. This work presents detailed design, optical–thermal simulation, and performance analysis of a solar parabolic dish (SPD) system for supplying high-temperature steam to a Steam Methane Reforming (SMR) plant. A 5 m diameter dish with a focal length of 3 m was designed and optimized using COMSOL Multiphysics (version 6.2) and MATLAB (version R2023a). Optical ray tracing confirmed a geometric concentration ratio of 896×, effectively focusing solar irradiation onto a helical cavity receiver. Thermal–fluid simulations demonstrated the system’s capability to superheat steam to 551 °C at a mass flow rate of 0.0051 kg/s, effectively meeting the stringent thermal requirements for SMR. The optimized SPD system, with a 5 m dish diameter and 3 m focal length, was designed to supply 10% of the total process heat (≈180 GJ/day). This contribution reduces natural gas consumption and leads to annual fuel savings of approximately 141,000 SAR (Saudi Riyal), along with a substantial reduction in CO2 emissions. These quantitative results confirm the SPD as both a technically reliable and economically attractive solution for sustainable blue hydrogen production.

Source: Hydrogen

DOI: 10.3390/hydrogen6040085