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Machining High-Pressure Laminate for Furniture Manufacturing: Cutting Forces, Surface Quality, and Business Strategy Implications

Year: 2025
Type: article
Abstract: High-Pressure Laminate (HPL) is increasingly important in the furniture industry because it is strong, comes in many styles, and is affordable for mass use.Over time, it has moved from just being used in homes to being adopted in schools, hospitals, offices, and hotels.Newer versions, such as antimicrobial HPL, are also opening up uses in healthcare and education.Still, machining this material is not straightforward.From what we noticed during machining, the layered resin structure tends to wear tools faster, causes higher cutting forces, and makes it harder to get smooth surfaces.Ideally, very high spindle speeds, more than 20,000 RPM, would be needed.Yet, in reality, many small and medium enterprises (SMEs) only run CNC machines with about 8,000-10,000 RPM.This shows a clear gap between what is recommended and what actually happens in workshops.In this work, we carried out trials to see how machining settings affect cutting forces and surface quality.At the same time, we tried to link the results to business points such as return on investment, the possibility to scale up production, and how companies can position themselves in the market.The results were not always the same in every trial, but in general, higher feed rates and larger stepovers made cutting forces higher and surfaces rougher.When the settings were kept moderate, the finish looked better, though the machining took longer.These trade-offs matter in practice, especially for SMEs that must think about cost, time, and quality at once.From this, the study offers some useful observations that both smaller shops and larger manufacturers could use as they plan to compete in the global furniture industry.
DOI: 10.6007/ijarbss/v15-i10/26629
Language: English
Open Access status: diamond
OpenAlex ID: W4415408419
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