Work

Mortar Synthesis: A Mechanochemical Approach to Metal Aerogel Production

Year: 2025
Type: article
Abstract: High Resolution Image Download MS PowerPoint Slide Metal aerogels are versatile materials that bind the nanoparticulate properties of their building blocks in a self-supporting macroscopic body. Their large specific surface area (SSA), conductivity, and electrocatalytic activity make them highly attractive for a wide range of applications. High production rates are, therefore, equally important. To this end, we report a unique approach to synthesize metal aerogels in a mortar, operating at the highest metal precursor concentrations currently reported. The metal precursor and NaBH 4 are ground together, initiating partial reduction by mechanochemical activation, followed by adding water to complete the reduction. In this way, aerogels are successfully prepared from all nonradioactive metals of groups 8–11, for the first time from the main group elements In, Sb, Pb, Bi, and bimetals thereof. Particularly, the Fe aerogel morphology can be altered between random interconnected networks and nanochain bundles under the influence of an external magnetic field. Depending on the element, SSAs between 2 and 70 m 2 /g and ligament sizes of 2–140 nm were achieved. On top of this great versatility, gelation times are often unprecedentedly fast, i.e., almost instantaneous, and easily achieve remarkably high state-of-the-art production rates of at least 10 mmol per batch, often with minimal trade-off in ligament size and SSA.
Language: English
Subfield: Spectroscopy
Field: Chemistry
Open Access status: hybrid
Estimated APC paid: $4,500
OpenAlex ID: W4415493837
FWCI: 1.013
Cites: 145
Cited by: 4
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