Numerical Simulation of the Differential Influence of Work Roll and Intermediate Roll Profiles on Strip Shape
Year: 2025
Type: article
Abstract: This study employs the UCMW (Universal crown mill with work roll shifting) cold rolling mill as the research object, focusing on the critical process parameter of single-taper profiles for both the work roll and intermediate roll. By establishing an integrated finite element model of the roll-strip system, this analysis examines the influence patterns of single-taper profiles applied to the work roll, the intermediate roll, and their combined configuration on strip shape. The research demonstrates that when the work roll utilizes a single-taper profile, the strip shape approximates a rectangular profile at a shift amount of −75 mm and exhibits a concave profile at −95 mm. For the intermediate roll employing a single-taper profile, the strip shape manifests a convex profile within the shift range of −150 mm and transitions to an M-shape at −180 mm. Utilizing the combined roll profiles induces a gradual transition in strip shape from convex to concave within the shift range of −50 mm to −95 mm. Comparative analysis indicates that at a shift of −50 mm, the combined roll profiles yield a shape closer to rectangular; at −75 mm, the work roll profile produces superior results; at −95 mm, both the work roll profile and the combined profiles result in concave shapes, with the combined configuration exerting the most pronounced effect. This investigation furnishes a theoretical foundation for roll profile optimization in rolling mills and the enhancement of strip dimensional precision.
Source: Metals
DOI: 10.3390/met15111226
Authors: Yujin Liu, Hongbo Li, Xuechang You, Hairui Zhao
Language: English
Subfield: Mechanical Engineering
Field: Engineering
Domain: Physical Sciences
Open Access status: gold
Estimated APC paid: $3,137
OpenAlex ID: W4415967939