Work

Flame retardant polymer current collector for safer and higher energy density lithium-metal batteries

Year: 2025

Type: article

Abstract: We propose a flame-retardant polymer current collector for safer and higher energy density lithium-metal batteries by introducing Al(OH) 3 into a PE/C composite. Energy density and safety are two crucial parameters when evaluating lithium-metal batteries (LMBs). Herein, we present an ultralight polymer-based current collector, incorporating flame-retardant materials, designed specifically for thin lithium-metal anodes. Compared to the traditional copper current collector (8.96 mg cm −2 , 10 μm thick), the polymer-based current collector (12 μm thick) has a significantly lower areal density of 1.41 mg cm −2 , i.e., only one-sixth of the copper collector, thus enabling substantially higher energy densities. Accordingly, when employed in Li||NMC 622 full-cells, the polymer-based current collector enables a specific energy of 449 Wh kg −1 , representing a notable improvement of about 14.5% compared to cells employing a classic copper current collector. The inclusion of Al(OH) 3 as a flame retardant into the current collector suppresses flammability and, thereby, significantly improves the safety of the resulting LMBs.

Source: Journal of Energy Chemistry

DOI: 10.1016/j.jechem.2025.10.052

Authors: Mintao Wan, Huifang Fei, Haowen Liu, Nae-Lih Wu, Stefano Passerini, Dominic Bresser