Optimization of Multi-Strand Casting and Rolling Synchronization via an Innovative Billet Distribution System in High-Speed Wire Direct Rolling Production
Year: 2025
Type: article
Abstract: This paper introduces the implementation of an advanced intelligent billet distribution system at a recently built steel plant, specifically designed to address the complex challenge of synchronizing multi-strand continuous casters with three high-speed wire production lines through various integrated strategies in direct rolling scenarios. The residence-time model and C# language were used for simulation, offering real-time temperature control and dynamic adjustment capabilities that address variations in production conditions and process demands. The innovative approach of incorporating iron oxide scale trenches also significantly reduces maintenance and improves operational safety and environmental conditions. The latest statistics show that the average direct rolling rate has reached over 93%. The findings highlight the practical significance and potential of this system for wider adoption in the steel industry, providing an efficient and sustainable production solution that adapts to evolving market demands and environmental challenges.
Source: ISIJ International
Authors: Yangqi Li, Yanping Luo, Zhanguang Han, Wei Li, Ming Yang, Hao Tang, Guangrong Li, Wei Min
Language: English
Subfield: Mechanical Engineering
Field: Engineering
Domain: Physical Sciences
Open Access status: gold
Estimated APC paid: $700
Award: G4163159873
OpenAlex ID: W4416181572