Green and Controllable Crosslinked Gel Plugging Technology Based on Modified Natural Biofibers
Year: 2025
Type: article
Abstract: To overcome the limited mechanical strength and poor stability of conventional gels in high-temperature, high-salinity oilfield environments, a novel nanocellulose-reinforced hydrogel (AM/AA/PCNF) was developed through a multistep chemical modification strategy. Nanocellulose served as a rigid backbone and was successively modified via epoxide ring-opening, methacryloyl esterification, and polydopamine functionalization, forming a three-dimensional network with multiple dynamic crosslinking interactions. The resulting composite hydrogel exhibited outstanding comprehensive properties when the PCNF content was 3 wt%: a tensile strength of 2.6 MPa, fracture energy of 8.95 MJ/m3, and compressive strength of 360 kPa—all markedly superior to those of conventional hydrogel systems. Under simulated downhole conditions (120 °C, 6 MPa, and 5 wt% salinity), the hydrogel demonstrated excellent plugging performance across sand beds of varying particle sizes (60–80 mesh to 20–40 mesh), maintaining cumulative fluid loss within 28.4–42.5 mL. Mechanistic investigations indicate that the enhanced performance stems from the synergistic combination of a rigid nanocellulose scaffold and multiple dynamic interactions, which facilitate a self-adaptive plugging mechanism. The study delivers both theoretical and practical foundations for designing advanced plugging systems.
Source: Processes
DOI: 10.3390/pr13113743
Institution: Sinopec (China)
Language: English
Subfield: Ocean Engineering
Field: Engineering
Domain: Physical Sciences
Open Access status: gold
Estimated APC paid: $2,896
OpenAlex ID: W4416409894