Work

Defect healing enabled superb cold rollability of Mg alloys by electropulsing

Year: 2025

Type: article

Abstract: Magnesium (Mg) alloys face severe edge cracking during cold rolling due to limited slip systems and deformation anisotropy. Conventional hot rolling and heat treatment compromise efficiency and surface quality when fabricating Mg alloy thin strip. Here, we pioneered an electropulsing treatment (EPT) strategy to simultaneously heal internal defects and restore rollability in multi-pass cold rolling of Mg-1Zn-1Gd alloy. Through microstructure/defect characterizations and multi-physics simulations, we revealed that the local thermal compressive stress, induced by inhomogeneous Joule heating near defects, dominated defect healing within seconds; while a concomitant slower healing process was driven by the global compressive stress and accelerated atomic diffusion, which could result in excessive grain growth with prolonged EPT. Optimized EPT parameters achieved a balance between internal defect and microstructure, i.e. one-order reduction in defect volume fraction and a partial recrystallization state with relieved residual stress, and endowed the annealed sample with significantly enhanced ductility and superb cold rollability. Overall, this study established a scalable and efficient route for Mg alloy thin strip fabrication.

Source: Materials & Design

DOI: 10.1016/j.matdes.2025.115332