Work

High aspect ratio organic light-emitting diodes

Year: 2025

Type: article

Abstract: Reliability is particularly challenging for organic light-emitting diodes (OLEDs) used in solid-state lighting applications, because OLED lifetime is inversely proportional to luminance, and most lighting applications demand high luminance. Here we introduce a strategy to overcome this tradeoff by constructing OLEDs on a substrate with sub-mm, high aspect ratio surface texture. By creating more active OLED area per unit lighting panel area, the device current density required to generate a given panel luminance decreases. We validate this approach for fluorescent and phosphorescent OLEDs, demonstrating good thickness uniformity on corrugated substrates with area enhancement factors up to 1.4x using a standard thermal evaporator. Relative to planar controls at the same panel current density, the high aspect ratio devices achieve a 2.7-fold increase in operating lifetime and up to a 40% increase in external light extraction efficiency, indicating that this approach offers a powerful pathway to improve the efficiency and lifetime of OLED lighting. Reliability remains challenging for organic light-emitting diodes used in solid-state lighting. Here, the authors reduce the current density needed for a given brightness by fabricating devices on a high aspect ratio substrate with sub-mm texture, resulting in a 2.7x increase in operating lifetime.

Source: Nature Communications

DOI: 10.1038/s41467-025-67312-4