Work

Porous Micropillar Arrays with Oil Infusion: Fabrication, Characterisation, and Wettability Analysis

Year: 2025

Type: article

Abstract: Superhydrophobic micropillar surfaces, inspired by the lotus leaf, have been extensively studied over the past two decades for their self-cleaning, anti-friction, anti-icing, and anti-corrosion properties. In this study, we introduce a simple and effective method for introducing porosity into polydimethylsiloxane (PDMS) micropillar arrays using salt templating. We then evaluate the wetting behaviour of these surfaces before and after infusion with perfluoropolyether (PFPE) oil. Apparent contact angle and sliding angle were measured relative to a non-porous control surface. Across five porous variants, the contact angle decreased by approximately 5° (from 157° to 152° on average), while the sliding angle increased by about 3.5° (from 16.5° to 20° on average). Following PFPE infusion, the porous arrays exhibited reduced sliding angles while maintaining superhydrophobicity. These results indicate that introducing porosity slightly reduces water repellency and droplet mobility, whereas PFPE infusion restores mobility while preserving high water repellency. The change in wettability following PFPE infusion highlights the potential of these surfaces to function as robust, self-cleaning materials.

Source: Micromachines

DOI: 10.3390/mi16121419

Authors: David Gibbon, Prabuddha De Saram, Azeez Bakare, Navid Kashaninejad

Institution: Griffith University

Language: English

Topic: Surface Modification and Superhydrophobicity

Subfield: Surfaces, Coatings and Films

Field: Materials Science

Domain: Physical Sciences

Open Access status: gold

Estimated APC paid: $2,534

Funders: Australian National Fabrication Facility, Griffith University, Australian Research Council