Work

A Highly Hydrophobic and Flame-Retardant Melamine Sponge for Emergency Oil Spill Response

Year: 2025
Type: article
Abstract: Frequent crude oil spills during offshore oil and gas production and transportation have inflicted irreversible detrimental effects on both human activities and marine ecosystems; with particular risks of secondary disasters such as combustion and explosions. To address these challenges; advanced oil sorption technologies have been developed to overcome the inherent limitations of conventional remediation methods. In this study, a flame-retardant protective coating was fabricated on melamine sponge (MS) through precipitation polymerization of octa-aminopropyl polyhedral oligomeric silsesquioxane (POSS) and hexachlorocyclotriphosphazene (HCCP), endowing the MS@PPOS-PDMS-Si composite with exceptional char-forming capability. Secondary functional layer: By coupling the complementary physicochemical properties of polydimethylsiloxane (PDMS) and SiO2 nanofibers, we enabled them to function jointly, achieving superior performance in the material systems; this conferred enhanced hydrophobicity and structural stability to the MS matrix. Characterization results demonstrated a progressive reduction in peak heat release rate (PHRR) from 137.66 kW/m2 to118.35 kW/m2, 91.92 kW/m2, and ultimately 46.23 kW/m2, accompanied by a decrease in total smoke production (TSP) from 1.62 m2 to 0.76 m2, indicating significant smoke suppression. Furthermore, the water contact angle (WCA) exhibited substantial improvement from 0° (superhydrophilic) to 140.7° (highly hydrophobic). Cyclic sorption–desorption testing revealed maintained oil–water separation efficiency exceeding 95% after 10 operational cycles. These findings position the MS@PPOS-PDMS-Si composite as a promising candidate for emergency oil spill response and marine pollution remediation applications, demonstrating superior performance in fire safety, environmental durability, and operational reusability.
Language: English
Open Access status: gold
Estimated APC paid: $2,896
OpenAlex ID: W4417435929
FWCI: 0.234
Cites: 29
Cited by: 1
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