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Modular Intensification of Petrochemical Reactors for High-throughput Conversion: a Thermal-integrated Framework for Catalytic Efficiency and Scalable System Design

Year: 2025
Type: article
Abstract: The modernization of petrochemical reactors through modular intensification offers transformative potential for enhancing throughput and thermal efficiency in catalytic systems. This paper proposes a thermally integrated, modular framework designed to maximize conversion efficiency, minimize energy losses, and enable scalable deployment. Drawing from heterogeneous catalysis and process systems engineering, we develop a model for distributed, high-throughput reaction modules that balance thermal gradients and fluid dynamics. Simulation results and prior benchmarks are used to demonstrate a 20–35% increase in yield across various hydrocarbon cracking pathways.
Author: Researcher
Language: English
Open Access status: green
OpenAlex ID: W6930943285
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