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Voltage-time synergy in brass anodization in NaOH: Unraveling corrosion resistance and hydrophilicity

Year: 2025
Type: article
Abstract: An adherent oxide layer was synthesized on yellow brass (CuZn35.5) via one-step anodization in a strong alkaline electrolyte (0.1 M NaOH) under varying voltages and times. The morphology and composition of the anodic films, characterized by FE-SEM, EDS, and XRD, revealed the formation of CuO, Cu 2 O, and ZnO. Electrochemical Impedance Spectroscopy and Tafel analysis demonstrated a significant improvement in total corrosion resistance for specific anodizing parameters. Notably, the sample anodized at 1 V for 60 minutes exhibited the highest total corrosion resistance (R total = 2480 Ω.cm 2 ) and the lowest corrosion current density (1.14 μA.cm -2 ) outperforming bare brass. Most anodized samples exhibit hydrophilic character (WCA < 70°), though the practical significance of this classification varies across the parameter space. This study identifies the critical synergy between low voltage and prolonged time to achieve a superior protective oxide layer on brass, offering a cost-effective route for enhancing its durability in corrosive environments
Authors: Fatemeh Jafari Afshar, Maryam Ehteshamzadeh, Abdol-Hamid Jafari
Language: English
Open Access status: gold
Estimated APC paid: $1,190
OpenAlex ID: W7106230727
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Cites: 47
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