Year: 2025
Type: article
Abstract: To address the challenges of small fastener targets, complex backgrounds, and the low efficiency of traditional manual inspection in coating workshop scenarios, this paper proposes an improved Cascade R-CNN-based fastener detection method. A VOC-format dataset was constructed covering three target categories—Marking-painted fastener, Fastener, and Fallen off—which represents typical inspection scenarios of coating equipment under diverse operating conditions and enhances the adaptability of the model. Within the Cascade R-CNN framework, three improvements were introduced: the Convolutional Block Attention Module (CBAM) was integrated into the ResNet-101 backbone to enhance feature representation of small objects; anchor scales were reduced to better align with the actual size distribution of fasteners; and Soft-NMS was adopted in place of conventional NMS to effectively reduce missed detections in overlapping regions. Experimental results demonstrate that the proposed method achieves a mean Average Precision (mAP) of 96.60% on the self-constructed dataset, with both Precision and Recall exceeding 95%, significantly outperforming Faster R-CNN and the original Cascade R-CNN. The method enables accurate detection and missing-state recognition of fasteners in complex backgrounds and small-object scenarios, providing reliable technical support for the automation and intelligence of printing equipment inspection.
Source: Coatings
Institutions: Xi'an University of Technology, Foxconn (China)
Language: English
Subfield: Industrial and Manufacturing Engineering
Field: Engineering
Domain: Physical Sciences
Open Access status: gold
Estimated APC paid: $3,137
Award: G6558865576
OpenAlex ID: W7117768091