From electrochemical flash sintering (EFS) to high-frequency flash sintering (HF-FS) of ionic conductors
Year: 2026
Type: article
Abstract: The development of all-solid-state electrochemical devices—such as batteries and solid oxide cells—is constrained by conventional high-temperature sintering, which is energy-intensive and limits material compatibility. In this work, we extend and generalize electrochemical flash sintering (EFS) to enable the single-step production of multilayered materials (LVP/LAP/LVP). To address the inherent limitation of flash sintering purely ionic conductors (LATP)—namely, the requirement for reversible electrochemical reactions at the current collector/ceramic interface—we demonstrate that high-frequency (100 kHz) power pulse can trigger the flash event while bypassing interfacial constraints, regardless of electrode type. Experimental results show >92% densification in <10 seconds for LATP using blocking electrodes (Au). By decoupling the flash event from interfacial electrochemistry, this high-frequency flash sintering (HF-FS) approach expands the range of compatible materials and applications, offering a rapid and electrochemically compatible route for fabricating advanced all-solid-state devices.
Source: Electrochimica Acta
Language: English
Subfield: Electrical and Electronic Engineering
Field: Engineering
Domain: Physical Sciences
Open Access status: hybrid
Estimated APC paid: $3,790
Funder: Agence Nationale de la Recherche
OpenAlex ID: W7123529526
