Work

Numerical Investigation of Perforation in Microcrack Propagation and Damage Analysis at the Cement Sheath

Year: 2026

Type: article

Abstract: Wellbore integrity maintenance constitutes a fundamental safety and technological challenge throughout the entire lifecycle of oil and gas wells (including production, injection, and CO2 sequestration operations). As a critical completion phase, perforation generates a high-temperature, high-pressure shaped charge jet that impacts and compromises wellbore structural integrity. This process may induce failure in both the cement sheath body and its interfacial zones, potentially creating fluid migration pathways along the cement-casing interface through perforation tunnels. Current research remains insufficient in quantitatively evaluating cement sheath damage resulting from perforation operations. Addressing this gap, this study incorporates dynamic jet effects during perforation and establishes a numerical model simulating high-velocity jet penetration through casing–cement target–formation composites using a rock dynamics-based constitutive model. The investigation analyzes failure mechanisms within the cement sheath matrix and its boundaries during perforation penetration, while examining the influence of mechanical parameters (compressive strength and shear modulus) of both cement sheath and formation on damage characteristics. Results demonstrate that post-perforation cement sheath aperture exhibits convergent–divergent profiles along the tunnel axis, containing exclusively radial fractures. Primary fractures predominantly initiate at the inner cement wall, whereas microcracks mainly develop at the outer boundary. Enhanced cement compressive strength significantly suppresses fracture initiation at both boundaries: when increasing from 55 MPa to 75 MPa, the undamaged area ratio rises by 16.6% at the inner wall versus 11.2% at the outer interface. Meanwhile, increasing the formation shear modulus from 10 GPa to 15 GPa reduces cement target failure radius by 0.4 cm. Cement systems featuring high compressive strength and low shear modulus demonstrate superior performance in mitigating perforation-induced debonding.

Source: Applied Sciences

DOI: 10.3390/app16020805

Authors: Yu Yao, Yan Xi, Jian He, Jianhua Zhao, Xianming Sun, Ming Liu

Institutions: Beijing University of Technology, China University of Petroleum, Beijing, China National Petroleum Corporation (China), Tianjin Economic-Technological Development Area

Language: English

Topic: Drilling and Well Engineering

Subfield: Ocean Engineering

Field: Engineering

Domain: Physical Sciences

Open Access status: gold

Estimated APC paid: $2,896

Funders: National Natural Science Foundation of China, Natural Science Foundation of Chongqing, Centre Scientifique et Technique du Bâtiment