Work

Air Gaps Fabrication for Sub-100 nm GaN HEMTs by Novel SF6 Plasma Etching

Year: 2026
Type: article
Abstract: We demonstrate the fabrication of air gaps in a PECVD SiN interlayer through lateral recess by employing two consecutive plasma etch steps on an AlN/SiN/Al2O3 stack. This approach enables the preservation of sub-100 nm openings in Al2O3, offering a potential optimization for the GaN-HEMT gate stack in RF applications while retaining low gate foot dimensions. A low-power, SF6-based plasma etch is introduced, and time-dependent etch profiles reveal the formation of a skirt-like profile. The process exhibits excellent selectivity between SiN and Al2O3 etch rates. Furthermore, low-power SF6 plasma produces a small self-bias voltage, and surface fluorine contamination which can subsequently be eliminated by annealing.
Language: English
Open Access status: diamond
OpenAlex ID: W7123944427
FWCI: 2.475
Cites: 19
Cited by: 1
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