Work

Controlling Microwave Energy Absorption in Aluminum Particle Compacts by Tuning the Crystallinity of the Alumina Shell

Year: 2026
Type: article
Abstract: Controlling the conversion of microwave energy to thermal energy within aluminum particle compacts was achieved by changing the phase of the alumina passivation shell. The alumina shell surrounding the aluminum core particle was altered by thermal processing in an air environment. The powder was annealed to 400°C and held for varied times of 30, 60, 90, and 120 minutes before returning to room temperature. Shell growth was measured from analysis of transition electron microscopy (TEM) images and increased from 2.5 nm to 9.6 nm. Moreover, the thermal treatment affected the crystallinity within the shell. X-ray Diffraction (XRD) analysis showed initially amorphous particle shells with small indications of crystallite inclusions. After thermal treatment, concentrations of stable- and meta-stable phases of alumina increased, and the quality of the crystalline structure increased with thermal treatment time. The compacts formed from these powders were exposed to microwaves at a frequency of 2.45 GHz for five minutes within an electromagnetic exposure chamber. As the compacts were subjected to microwaves, a FLIR infrared camera collected transient temperature data in-situ . Steady state temperatures were measurably higher for the as-received, untreated powder compacts. The phase transition to crystallinity induced a 25% decrease in steady state temperature upon microwave exposure. Results show that microwave heating is influenced by the phase of the alumina shell on aluminum particles and can be used as a control the material response to microwaves.
Language: English
Open Access status: hybrid
Estimated APC paid: $3,390
OpenAlex ID: W7129241358
FWCI:
Cites: 41
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