Year: 2026
Type: article
Abstract: The bottom brick is a critical component of float glass furnace tin baths, serving under harsh conditions including high temperature, tin penetration, hydrogen diffusion and alkali attack. Traditional flint clay-based bottom bricks suffer from high porosity and insufficient service performance. In this study, a high-performance low-cement castable was developed by introducing mullite aggregates to partially replace flint clay. The effects of mullite particle size and addition content on sintering behavior, mechanical properties, thermal shock resistance, refractoriness under load and hydrogen diffusion were systematically investigated. The results demonstrate that, compared with the existing tin bath bottom bricks applied in float glass furnaces, the introduction of 18 wt% mullite with a particle size of 5-3 mm can significantly increase the bulk density, reduce the apparent porosity, enhance the mechanical strength at both room temperature and high temperature, and achieve a higher refractoriness under load and lower hydrogen diffusion capacity. Accordingly, a novel tin bath bottom brick with excellent comprehensive properties for float glass furnaces was successfully developed.
Source: Materials
DOI: 10.3390/ma19101989
Authors: Kuiqing Guo, Benjun Cheng, Weibin Xu, Xiaocheng Liang, Liming Zou, Wencheng Wang, Guoqi Liu
Institutions: Central South University, Shanghai University
Language: English
Subfield: Ceramics and Composites
Field: Materials Science
Domain: Physical Sciences
Open Access status: gold
Estimated APC paid: $3,137
Award: G6038061533
OpenAlex ID: W7160850164
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