Work

Transient Simulation and Optimization of Windage Loss in Flywheel Energy Storage Systems

Year: 2026
Type: article
Abstract: Global shifts in energy policy have contributed to an increase in electricity generation from renewable sources, which introduces unique issues with volatility and grid reliability. Robust grid-scale energy storage methods must fill the gap between generation and consumption. Flywheel energy storage (FES) is a mechanical technology that utilizes the stored kinetic energy of a rotating body, but is typically only suited for shorter-term frequency regulation due to significant windage losses. In this work, a novel Python 3.13-based simulation and optimization tool is presented and used to optimize geometric design parameters for efficiency, energy density, and other metrics. The simulation utilizes a 1 degree-of-freedom, multi-regime fluid friction model with a time-marching algorithm. The optimization functionality utilizes pyswarms, a particle swarm optimization package, with adjustable search parameters and cost functions to evaluate simulation results. Optimization parameters include geometric parameters of rotor radius, shaft radius, airgap width, and airgap height; material properties of mass and moment of inertia; and initial angular velocity. An optimal initial angular velocity is found for a particular geometry, lasting 30 times longer until self-discharge versus the worst values. This work can inform the design of flywheel systems to minimize windage losses and promote the technology’s utility for longer-term energy storage.
Source: Inventions
Language: English
Open Access status: gold
Estimated APC paid: $2,172
OpenAlex ID: W7165027847
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Cites: 35
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