Work

Melting Behavior and Phase Transition Characteristics of Superalloy FGH96 Powder and Bulk Material During Vacuum Induction Melting

Year: 2026

Type: article

Abstract: Vacuum induction melting (VIM) of recycled powder with bulk master alloy represents an industrialized approach for recycling metallic waste. However, the intrinsic mechanisms governing the co-melting behavior of materials with distinct melting characteristics, such as powder bed and bulk alloy, remain insufficiently understood. To address this, a coupled multiphysics model was developed to simulate the evolution of induction melting involving homogeneous alloys with different morphologies. This model integrates magnetic, electric, and phase-field dynamics while incorporating melt convective heat transfer, thereby establishing a fully coupled electromagnetic-thermo-hydrodynamic framework. Through this modeling approach, the entire VIM process of melting homogeneous alloy with different morphologies can be comprehensively analyzed. The validity of the model was verified via small-scale VIM experiments using FGH96 powder/bulk composite, supported by infrared temperature measurements. This simulation methodology is not only applicable to small-scale recycling but can also be extended to large-scale industrial production, providing a reliable theoretical foundation for the recycling of powder materials.

Source: Materials

DOI: 10.3390/ma19143059

Authors: Wei Sun, Runfang Xiang, Fuyang Cao, Lunyong Zhang, Jianfei Sun, Yongjiang Huang

Institution: Harbin Institute of Technology

Language: English

Topic: Metallurgical Processes and Thermodynamics

Subfield: Mechanical Engineering

Field: Engineering

Domain: Physical Sciences

SDG: Responsible consumption and production

Open Access status: gold

Estimated APC paid: $3,137