Comparative Study on the Rheological Properties of PS/PP–CaCO3 and PS/PP–Walnut Shell Blends
Year: 2025
Type: article
Abstract: This study presents a comparative rheological analysis of polystyrene/polypropylene (PS/PP 20/80) blends filled with either calcium carbonate (CaCO3) or walnut shell powder at 8 and 12 wt.% loadings. Rheological properties were investigated using a capillary rheometer at temperatures ranging from 190°C to 220°C. The results demonstrate that adding CaCO3 significantly increases shear stress, apparent viscosity, and flow activation energy (up to 12.9 kJ/mol), enhancing rigidity but impairing processability. In contrast, walnut shell composites exhibited a lubricating effect, reducing viscosity by 15–20%, increasing the melt flow index, and lowering the flow activation energy, thereby promoting easier flow. This is attributed to the thermal softening of lignocellulosic components. The optimal balance for processability was achieved with 8% walnut shell at 220°C, while 12% CaCO3 is recommended for applications requiring higher stiffness. These findings underscore the potential of walnut shell as a sustainable, processability-enhancing filler, presenting a clear trade-off between improved flow and mechanical reinforcement. KEYWORDS Agricultural waste, capillary rheometry, melt viscosity, polymer composites, processability enhancement, shear thinning
Institution: Damascus University
Language: English
Subfield: Polymers and Plastics
Field: Materials Science
Domain: Physical Sciences
Open Access status: bronze
Funder: Damascus University
OpenAlex ID: W4416391908
